THE MIRACLE
OF GETTING
A CHANCE
TO REBUILD
MY CAR
AGAIN, 20 YEARS LATER
Eric
Gordon's 1954 Kaiser
Convertible
Conversion
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ERIC
GORDON'S '54 KAISER CONVERTIBLE
APPROVED
BY DESIGNER "DUTCH" DARRIN
| On my nineteenth birthday
I bought a used '54 Kaiser Manhattan right off a
New Jersey automobile dealership's showroom floor. Originally this car was a 2 door Sedan. And I made it....converted it to a "Convertible" (vin # K542-002380). Yes, I just started with a hacksaw,
pliers, chisel, hammer and screwdrivers.
At that time my family lived
in an apartment and our cars were parked in city streets.
OH ! Kaiser designer Howard "Dutch" Darrin's approval ? Once I finished building the
Convertible, I volunteered for the U.S. Air Force, and was
"Mr.Darrin, I did it...I am the
"redesign... ahh...reworker," I answered.
He then invited me and my friends
to his house. I parked in his driveway. I listened
Next to my car, in his driveway,
was a new Volvo which he was at
Reflecting upon this decades
later, I realize I truly was in the presence of one of
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This is how Eric built the 54 Kaiser Convertible. It's now time to look at how he found that car after some 20 odd years of searching. |
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That was about 3 decades ago. Today Eric was fortunate enough to get a second chance to rebuild his convertible. |
c
copyright 2005 by Aigle Books
POST SCRIPT:
ERIC GORDON, Writer, Editor, Publisher of
Aigle Books, Place ST. Georges, Paris, France GIVES HEREBY
PERMISSION: for John MacDonald- "Sympatico
Mail" <johnmd1@ns.sympatico.ca> and ,sharon@summerville-
novascotia.com. to use my writings, computer
sending and pictures for the above named internet pages.
(Saturday 26 March 2005.)
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For
family reasons Eric had to trade this car for an airline ticket back East,
Surprisingly, it is only 99.9
miles from the New Jersey driveway where
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The following announcement was received from Eric Gordon on the 28th of April 2006. <> NEWS <> CONVERTIBLE NEWS <> DRIVING TO PENNA
/ RENT U-HAUL
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And now the story continues
| And then like everything else
in life, time changes one, things, beliefs, attitudes, history, as we mature
and learn. With lots of luck and the tremendous help of KFOCI member
Gene and Kathy Webb, of Moscow, Penna. I managed to repurchase "MY" car
again. It was Gene who called me in January 2006 to let me know where
I could find this Convertible again and urged me to call the present owner.
I was in a mild state of ???? after some 20 odd years of searching.
And it was Gene, again, who helped in the loading and trailering, driving it through the steep mountain paths of the "Endless Mountains Region" of Northeastern Pennsylvania on the 29th of April 2006. (Gene actually drove the truck and trailer for me one fourth of the way, back to CT.) I can't begin to thank Gene. |
Early in the morning of April 29'th Eric took a little drive to Pennsylvania.
The following pictures will tell the story of the start of a new life for
"ERIC GORDON'S '54 KAISER CONVERTIBLE"
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some three decades ago... |
I built/rebuilt some 30 years ago.... |
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New brake parts:
Master cylinder, wheel cylinders and brake shoes |
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Close-up of new wheel cylinders |
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Master brake cylinder access
:
..somewhat awkward location below floor near gas pedal ! |
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Mechanical items...
such as this extremely rare to find NOS ignition switch and keys are bought through members of the Kaiser club. Through "e-bay" in the internet >
really an amazing search and purchase tool< I am able to buy a
needed near-new inside door handle from Ontario, Canada
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I removed the fuel pump ...
and this pump needs to be thoroughly checked out. To be replaced ? .. or just "clogged up" and needs cleaning ? |
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The fuel pump needs cleaning and new parts... |
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wire shows connecter plug completely clogged... |
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...pump needs cleaning... |
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...and new parts... |
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Besides thorough cleaning, the fuel pump needs
to be tested... |
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besides the outside...
...sludge is visible through outlet to carburetor. |
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... wire through copper connector shows "sludge"... |
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...interior seals of pump & diaphragm have totally
deteriorated...
and need refurbishing... |
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Fuel pump was completely refurbished and tested
by Bassett Automotive near Deerfield, Ma. I then gave it a coat of blue engine paint, ( seen here drying from a tree branch ) . |
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However, the mounting area of the fuel pump needs special attention, since pump is.... |
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....fastened with 2 studs.
Each having a shorter thread for fastening to engine, then a space - for fuel pump casing - and then a longer thread for fastening of the fuel pump. |
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The threads were switched around. The longer
portion sticking 1/2 inch into the engine and I was unable to remove
them.
I purchased a socket style stud extractor to remove lodged-in studs >left in photo< without damage to threads.... |
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A contributing factor to the fuel pump problems
could be this "insulator hose" reaching from the filler neck-tube to the fuel tank. This hose has started to emulsify and gets to be replaced. ...see dark spot >seeping gas< in middle of photo. |
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The gas tank gets drained to remove "emulsifying"
insulation connector hose, therefore the convertible's rear wheels get raised to these ramps. |
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.....and finally reinstalled the fuel pump. |
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Kaiser gas tank has a handy drain plug... |
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... for service and repair of gas tank.
Fuel is drained. |
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Severely damaged insulator-hose is fastened to gas
tank
with a slotted screw facing upward ! There is only one solution ... |
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...drill a hole through the trunk floor
>center of photo< large enough for... |
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...a slotted long-shaft screwdriver to pass through,
and... |
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...remove the deteriorating hose section, along with
the old tech outdated clamp and screw.
Lots of WD-40, a lubricant and "loosener," helps in this task. Patience is also a requirement. |
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Modern auto gas-tanks and filler tubes are manufactured
and
installed as one piece. Two out of three top auto-parts chain stores no longer carry the larger 2 and 1/4 inch hose needed for my gas tank to filler tube connection. I finally did purchase the correct rubber hose that is "gas-resistant including some brass fittings and updated clamps. |
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Lots of scraping and sanding is needed to start restoring
the gasoline " filler tube", including... |
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...a coat of primer paint... seen here drying. |
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Then cap and filler tube get several coats of "High
Heat" red paint, including 2 applications of "clear coat" engine
enamel.
Both paints are gas resistant. |
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After this dried, a new gas resistant insulation hose, with modern clamps, gets installed between the inlet of the gas tank and the refurbished red filler tube. |
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Then, the newly installed fuel lines are removed and
cleaned
once more from "gunk" that was still in gas tank. |
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NOS (new old stock) 2 inch diameter tail
and exhaust pipes, and, a muffler ordered from a "Kaiser Parts Specialist"
arrive from Iowa. They are in excellent condition...
These items will have to be installed by Craig Perry's custom shop. {Local muffler shops will not install outside parts}. |
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Both, exhaust pipe and ... |
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...tailpipe get sanded, cleaned and then... |
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...tailpipe gets painted black with " Hi-Heat with ceramic " 1200 degrees... |
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"dyno heat tested" paint; and the exhaust pipe
with the same kind of paint only in red. |
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The muffler gets painted white with a "high-heat" engine paint . |
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Local towing company uses a "flatbed truck"
to
move my convertible to Mario's "Lisbon Tires" ~a "full service auto repair shop" ~ now housed in the.... |
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...former DMV (dept of motor vehicles) inspection
station;
including a sturdy flag-post, seen here on the right. Four years ago the State of Connecticut left the motor vehicle inspection process and turned over the " exhaust-emission" to private garages. |
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Lisbon Tire auto repair did not sign up for this with
the State of Ct.
However, they are a complete automotive repair shop. None of the 3 various muffler installation chain stores are willing to install "outside material" (see pipes on right). Lisbon Tire, however, are prepared to work with .... |
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.... the tail and exhaust pipes and muffler
which I supplied from a Kaiser Club (a good reason to be part of
this antique club)
parts supplier in Iowa. |
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Exhaust pipe is being "test-fitted" to the exhaust manifold |
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...while here exhaust pipe and manifold fitting gets some extra needed finishing touches of some bending and welding... |
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...finally the finished exhaust pipe is installed
then the
new muffler and... |
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... the new exhaust pipe.
A brand new exhaust system. |
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My convertible is now placed in a winter shelter,
awaiting warmer climates! |
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The trunk was "shaved" meaning no outside
locks or handles or openings or lettering/names... trunk is opened from
the inside with a hood pull while the trunk lock mechanicals are
revised for this change over.
All trunk lock items cleaned, painted and lubricated with graphite. |
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New mechanical changes : now pull-cable's revised mechanicals >center of mechanism < shows most important 1/2 inch copper cable-stop |
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Trunk locking mechanism now re-installed, pull cable top-right ... |
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...while trunk cable pull handle gets installed on
top of driver's side wheel-well; and is reachable with top-up
or top-down from rear seat. |
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The trunk lock striker is refurbished, painted and
remounted on the rear floor pan.
Shims and large washers are placed between the striker and floor pan to raise the striker for proper lock operation. |
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Needed parts, such as this clamp on mirr was found
at the local car show's "swap-meet >vendors selling used and new parts<
". It is a very close match to the '54 Kaiser clamp-on original....
.... back then an accessory, today mandatory. |
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Needed new hood hinges are found and bought.
They will be installed after the car is painted. This includes ... |
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...brand new door and trunk rubber weatherstrips.
These too will be installed after painting and before the convertible top gets fitted. |
Use the links below to continue viewing the various stages of the reconstruction
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Total hits on all the car pages