THE MIRACLE
OF GETTING
A CHANCE
TO REBUILD
MY CAR
AGAIN, 20 YEARS LATER
Eric
Gordon's 1954 Kaiser
Convertible
Conversion
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ERIC
GORDON'S '54 KAISER CONVERTIBLE
APPROVED
BY DESIGNER "DUTCH" DARRIN
| On my nineteenth birthday
I bought a used '54 Kaiser Manhattan right off a
New Jersey automobile dealership's showroom floor. Originally this car was a 2 door Sedan. And I made it....converted it to a "Convertible" (vin # K542-002380). Yes, I just started with a hacksaw,
pliers, chisel, hammer and screwdrivers.
At that time my family lived
in an apartment and our cars were parked in city streets.
OH ! Kaiser designer Howard "Dutch" Darrin's approval ? Once I finished building the
Convertible, I volunteered for the U.S. Air Force, and was
"Mr.Darrin, I did it...I am the
"redesign... ahh...reworker," I answered.
He then invited me and my friends
to his house. I parked in his driveway. I listened
Next to my car, in his driveway,
was a new Volvo which he was at
Reflecting upon this decades
later, I realize I truly was in the presence of one of
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This is how Eric built the 54 Kaiser Convertible. It's now time to look at how he found that car after some 20 odd years of searching. |
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That was about 3 decades ago. Today Eric was fortunate enough to get a second chance to rebuild his convertible. |
c
copyright 2005 by Aigle Books
POST SCRIPT:
ERIC GORDON, Writer, Editor, Publisher of
Aigle Books, Place ST. Georges, Paris, France GIVES HEREBY
PERMISSION: for John MacDonald- "Sympatico
Mail" <johnmd1@ns.sympatico.ca> and ,sharon@summerville-
novascotia.com. to use my writings, computer
sending and pictures for the above named internet pages.
(Saturday 26 March 2005.)
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For
family reasons Eric had to trade this car for an airline ticket back East,
Surprisingly, it is only 99.9
miles from the New Jersey driveway where
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The following announcement was received from Eric Gordon on the 28th of April 2006. <> NEWS <> CONVERTIBLE NEWS <> DRIVING TO PENNA
/ RENT U-HAUL
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And now the story continues
| And then like everything else
in life, time changes one, things, beliefs, attitudes, history, as we mature
and learn. With lots of luck and the tremendous help of KFOCI member
Gene and Kathy Webb, of Moscow, Penna. I managed to repurchase "MY" car
again. It was Gene who called me in January 2006 to let me know where
I could find this Convertible again and urged me to call the present owner.
I was in a mild state of ???? after some 20 odd years of searching.
And it was Gene, again, who helped in the loading and trailering, driving it through the steep mountain paths of the "Endless Mountains Region" of Northeastern Pennsylvania on the 29th of April 2006. (Gene actually drove the truck and trailer for me one fourth of the way, back to CT.) I can't begin to thank Gene. |
Early in the morning of April 29'th Eric took a little drive to Pennsylvania.
The following pictures will tell the story of the start of a new life for
"ERIC GORDON'S '54 KAISER CONVERTIBLE"
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some three decades ago... |
I built/rebuilt some 30 years ago.... |
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"UNDER THE HOOD" |
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The 226.2 cu. in. "Continental Red Seal" Kaiser engine needs some attention. It allows me some diversification, in my second restoration. |
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The most obvious refurbishing upon opening the hood, is the oil filter system: Both inlet and outlet engine oil lines to the filter are blocked off. Oil filler tube and cartridge ... |
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...plus brackets... |
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...need restoration and a fresh coat of paint. |
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New inlet and outlet brass fittings (top right & bottom center) are installed; and areas around filler tube and dip-stick (below yellow paint) openings are cleaned... |
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KAISER was "conceived" along with
FRAZER in the Graham-Paige factory... ...then it became KAISER - FRAZER.. ...then KAISER MOTORS... ...then KAISER - WILLYS... ...and five years after the machinery for the Kaiser automobile was sent to Argentina... |
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I purchased short-block # 226-100004
for $ 365. from the : WILLYS MOTORS INC. Toledo, Ohio; while changing their name again to: JEEP-CO ! |
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Besides the "engine plate" there are three more
plates on my car :
(1) the "trim plate" is on the engine side (center) of the firewall. (2) '54 models also have a "Body Number plate" below trim plate. 5424 refers to a 1954 Kaiser Manhattan 2dr Sedan ... only 30 {KF Registry} remain of 144 built in Toledo, Ohio. |
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...and the "Serial Number" plate: K542 002380
is on the driver's door post .
( modern cars have a "VIN" vehicle identification number). |
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..here I am using the very light metallic "Pontiac
Blue",
....originally?... for the convertible top metal frame, now?... for the filter canister and oil filler tube, which will also get new fittings and new connecting hoses, & new oil filter. |
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..."Pontiac Blue" paint is dry. Now comes
the
installation, the gasket sealer is for the oil filler tube, the plumbers tape for the fittings. I am using 3/8" fuel injection rubber hose {SAE J30R9} with special plastic lining on the inside. |
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...I always find it interesting what the "past" believed
a "future" design (on this P - 51 OIL FILTER) would look like. |
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However, before reinstalling
the oil filter
this exposed part of the 226 Kaiser -- Continental Red Seal engine -- |
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...needs some red engine paint
"High Heat with ceramic to 1200 degrees." |
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...all new fittings, hoses filter, paint... |
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by refurbishing this, I even discovered the hand stamped
engine number HR 100 004 ,
and what looks like a large letter "A" |
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I added 5 quarts of new HD-30 motor oil .
The missing dip-stick (bottom right of # plate) is getting the same treatment: "Pontiac Blue" |
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However, the second most obvious need, of having a good look under the hood, is the starter. |
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Area of removed starter is in need of attention... |
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...also the broken starter housing. This I will
take
to an " auto electric " specialist. |
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Top view of passenger side engine-compartment-wall.
Is wire-brushed and sanded, not to forget wiping down the area with a damp rag to eliminate dust; and then... |
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a few coats of fresh, black paint. |
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There is only surface rust. Battery cradle on driver's side engine-compartment-wall also gets wire-brushed, sanded, wiped down with a damp rag to catch dust... |
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...and then freshened up with black paint. |
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Literally UNDER THE HOOD,
also needs wire-brushing and sanding, wiped down with a damp cloth, |
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...and then gets one coat of " zinc rich primer" & one coat of "smoke gray gloss paint" and "clear" engine enamel with ceramic heat tested to 500 degrees. |
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2 barrel Carter carburetor is removed, to sand,
clean and... |
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... paint this side of the 6 cylinder "Continental
Red Seal" engine, with "High Heat paint with ceramic" tested to 1200
degrees.
> It is also oil and gas resistant< |
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Passenger side of engine is painted. |
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The Kaiser 226 Engine was also used for Checker Taxi cab and airport push-pull lorries/tugs. |
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Properly tuned, with supercharger, this
1954 Kaiser engine produces 140 Brake Horsepower. The following black and white picture is taken directly from my Owners Manual pages 11 + 33. |
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Engine specifications |
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Passenger side of engine-compartment-wall is wire-brushed and sanded, |
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...while getting freshened up with black paint. |
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Starter was repaired by :"Jim Wood Auto Electric, Inc" new brushes; and the broken housing bolt mount was repaired ... |
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...by welding/brazing on a new pot metal base flange
for bolt mount, removed from a used starter housing. |
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With that great repair job, starter now
gets the "Pontiac Blue" <star treatment> lots of coats of
'high heat' fresh paint. |
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The rear part of engine is thoroughly
sanded, cleaned,and taped, ready for "high-heat"
{with ceramic} paint ... |
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...however, this area needs to have a "draincock",
{ to be able to drain the engine block; another one is found at bottom of radiator} reinstalled first, and then thoroughly cleaned, dried and dusted before applying "high-heat" paint. |
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Once painting starts, "1 5 3 6 2 4 FIRING ORDER" of distributor to sparkplug range becomes clearly visible... |
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... on the "head" of engine block. |
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A new engine block "draincock" needs to be installed
at the bottom, rear of the engine block. The same type is used for draining the radiator. Kaiser part # 200449. [ This can also be gotten at most auto supply stores for about 4.-$.] |
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...now this part gets a thorough preparation... |
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...for several coats of "High Heat with ceramic"
paint, tested to 1200 degrees. |
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Engine block drain cock finally installed (with plumbers tape), now waiting for paint to dry for starter installation. |
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The generator is completely removed to be refurbished by "Jim Wood Auto Electric. Inc." including the voltage regulator . |
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Meanwhile, this area gets totally cleaned
and prepared for... |
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...application of "High Heat " engine paint. |
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Driver's side engine compartment needs refurbishing
and a fresh coat of paint... |
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...before the generator and accessories get reinstalled. |
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Driver's side engine compartment is painted. |
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Accelerator linkage gets painted, as well as
coil and bracket. |
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The reconditioned starter is installed. |
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Also decided to purchase a new belt #40 515 (serrated)
;
the old one I will keep in the spare tire compartment. |
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The accelerator linkage, along with the coil
bracket gets installed. |
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The temperature (cooling) sensor is sanded and cleaned. Jim Wood of "Auto Electric" tested this sensor with hot water and an Ohm meter. It is A- OK ! |
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Accelerator linkages are reinstalled, including counter balance spring, and.... |
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...new cotter-pin with washers to connect... |
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....the accelerator push rod... |
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...which clips into a round rubber socket on the
back of the gas pedal. |
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The 6 volt coil also tested A-OK. It too gets the... |
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..."Pontiac Blue" > star treatment < paint. |
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New Battery cable is installed on engine support bracket, (below starter). |
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Bent generator support bracket is hammered straight, sanded, cleaned... |
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...and gets a fresh coat of red "High Heat"engine paint. |
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New fan-belt installed and proper belt tension applied (15-pound pull on generator with a spring scale) with refurbished bracket and bolt. |
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Refurbished starter solenoid with reworked lead
wire to starter is installed. |
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The rebuilt Voltage regulator is installed.
(Kaiser had struck a deal with other supply houses Delco-Remy supplied most of the electrical accessories for my car.) |
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I now install the generator and new fan belt.
"Jim Wood Auto Electric" reconditioned this generator, along with voltage regulator, to new condition. |
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Driver's side accessories checked, reworked, painted
and reinstalled. When possible, all new 1/2 inch head bolts
and 1/2 inch nuts were installed to keep uniformity and just use one size
wrench when working.
(Also slotted-head screws were replaced with Phillips-head screws.) |
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The heater shroud-casing (this has only slight surface rust) needs attention: |
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... sanding, cleaning and a fresh coat of paint. |
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And, outer heater casing is also refurbished ! |
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Next the directional flasher gets refurbished, and fastened back on the engine compartment's firewall driver's side. |
Heater radiator reinstallation
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Heater radiator is checked for leaks. All "A-OK" ! |
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" Cradle " for heater radiator is cleaned, painted
green,
and 4 rubber bumpers reinstalled, then... |
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.....reinstalled inside the heater radiator cover.
Copper cooling tubes upper left and bottom right ready for engine heater hose hook-up. |
Refurbishing the 2 barrel Carter carburetor
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...and now to refurbish the 2 barrel Carter carburetor... |
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...to new condition... |
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...and reinstall the carburetor onto the intake manifold |
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The body flange of the carburetor is degreased
and gets a new gasket... |
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...then reinstalled ... |
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...to the refurbished carburetor; including a new manifold gasket. |
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Now ready for... |
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...installation. |
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Reinstall the adjusting rod to the cross shaft... |
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...and the carburetor lever onto the support bracket. |
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...carburetor is installed, ready for fine tuning. |
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The 54 Manhattan Kaiser is fitted with a supercharger
to boost horsepower to 140 hp.
My convertible no longer has this option, however, it still has the supercharger intake manifold, and can be converted again... |
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...for now, I decide to use a standard aftermarket
4"x2" triple chrome-plated air cleaner; for this 2BBL carburetor.
This air cleaner is made in China by SPECTRE. |
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...my car was running great. However, when I
wanted to start it, after running for several weeks, the engine just "sputtered"
; just would not start.
As I found out later, fuel is not going into the carburetor... It should spurt from this opened line when the engine is turned over... |
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I removed the fuel pump ...
and this pump needs to be thoroughly checked out. To be replaced ? .. or just "clogged up" and needs cleaning ? |
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Fuel pump was completely refurbished by Bassett
Automotive near Deerfield, Ma.
I gave it a coat of engine paint and then reinstalled it. |
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The fuel lines and hoses from the fuel pump all the
way to the gas-tank, were also tested and cleaned.
Some even had to be replaced, they were "gummed-up" solid. |
Use the links below to continue viewing the various stages of the reconstruction
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Total hits on all the car pages